Barry it is not absolute, you are right but it is a generalization which is mostly right going by observations. The examples we use fall into roughly the 90% range of one best load. High powder density with a suitable powder is safe and reliably produces great results. We have to look at sneaky fine tuning to take things further.
Like combustion engines if there is a fault you check fuel, air, spark and cylinder compression. Different combinations produce different efficiencies that sometimes pan out to be equal. On balance you would have to examine individual scenarios to be sure. But if you see the double header like the one from a QLD development member in 2014 the target probably has the answers which I will endeavour to describe shortly.
There are situations where lower powder density does work with a fast powder in terms of the case capacity and suitable bullet weight and there are situations such as we have experienced which influence the vibration pattern where I feel this phenomenon can be sourced at times.
I don’t think I know all the answers. Yes, I have used Pressure Trace since 2002, but I still keep coming back to paper punching because it is what I know and have associated patterns with Pressure Trace results, but I can honestly say I have not seen a secondary hump in the trace with the specific powders and the charges we use in this context. Perhaps it is not cold enough on rifle ranges in Australia to see the effect on slow burning powders and maybe the slow burning powders made here are not as temperature sensitive compared to powders made elsewhere to exacerbate these effects. However, the different powders do show up in group size and shape which I feel has more to do with vibrations and torque choking and expansion effects on a barrel. In some cases things balance out and in other cases problems are compounded.
A few experiences are worth recounting which may give us more insight. Boy, I wish they still manufactured 2206. Classic case of reaching maximum pressure close to the breech with standard throats with a load that did not fill the case in .308 with this fast burning powder, which tapered off well and where in the past, top scores could be produced with 144’s and 155’s.
Recently I posted on a compensation thread a preliminary test using a 7mm SAUM because I had extremely limited powder and projectile supplies. The case had considerable air gap when utilising a faster burning powder (2209) compared to what most used. (This is relative to the case design). I was confident I could find a spot where the combination of air and fuel could be married with a faster powder using a light 162 grain pill as we did with .308’s. I was confident it would generate a fundamental wave which I could work with to select a load. You have to expect erratic velocity behavior outside a suitable zone when you are playing with slightly larger air gaps not powder in such circumstances. I think this aspect makes many believe things are a bit unstable when it is not necessarily the case when you find a zone. Its a bit like being in the eye in a tornado.
Certainly the inexperienced have to be aware if they are experimenting with lower powder charge and larger air gaps than I use because it can be dangerous and you can get a re-ignition of powder in the wrong place. This would certainly show up in the second hump on a pressure trace if the gear survives. For insurance, I jammed the projectile into the lands with firm neck tension to ensure I had a complete burn and worked my way up in load by measuring the extractor groove with each shot for signs of high pressure. I am yet to take it for a full test due to lack of supplies.
So no, 100% powder density is not necessary but 100% powder density is very reliable and a safe procedure which I normally would recommend to others.
Today, top scores are produced with full cases of 2208 and mildly compressed loads of 2209 which are much slower powders than 2206, and used in stiffer barrels in .308 case design. These powders do perform well in hot conditions, but in Gippsland where it is cold 2206H has an edge in the .308.
It seems to me there is a separation of tune styles to control the muzzle i.e. stiffness V harmonics that is at play. In stiffer barrels, the lowest ES load is easily found and is probably related to the lack of torque choking and expansion in stiffer barrels. The beauty of the polynomial trend analysis is that it can give you a handle on three tune styles – nodal, OCW and compensation. Nodal tunes by definition are strictly velocity dependant, OCW require low SD’s to be effective at long range and compensation tunes require a nodal base to which it distances itself with expected ES.
Faster powders tend to give a full cycle of the fundamental wave at usable velocities compared to slow powders in the right barrel profile for you to tap into. Therefore, faster powder is more likely to generate an extra node of significance than a slow powder IMO.
Fast powder produces the higher order of vibration more readily, and it is used in harmonic tunes because it can dominate a tune. Slow powders on the other hand, tend to have lower order choppy waves because the stiff barrels are designed to control muzzle amplitude. So there is less emphasis on harmonic tuning in stiff barrels to find a natural spot in the barrel whip but the lower order harmonics which are subdivisions of the primary wave do exist to tap into. However, these vibrations are easily overridden at times by extraneous vibration, and reflected vibration or attachments to the system etc.
The interaction of lower order vibrations usually has distinct spread characteristics. This enables the polynomial ES trend to highlight the dominant harmonic node which is formed by several vibrations acting in harmony which are velocity dependent for use as a baseline. It happened in all situations and where there was one true node it was associated with the lowest ES and the best group on paper in pretty much the best position in terms of barrel lift in the polynomial trends we examined except for one. The double header Barry wanted to know more about produced two distinct areas for further exploration as determined by both group and ES. A bit like the true upper and lower node within the range examined but formed for different reasons.
It is complex at times. The plot in question was of a top QLD shooter back in 2014, using an offset stock from which we picked from the individual group patterns being thrown (very important near a tune area and a topic in itself) which was inducing and completing a cycle of key vibrations with the slower powder in this case. (If your stock design is not balanced you induce different vibration patterns. It can work for you or against you). This is not obvious in the 7mm’s with stiff tapered barrels and traditional stocks. Straight cylinder barrels have a better chance of producing this cycle.
When I viewed the targets which are not posted because others retain them as individuals in the development group, it could be seen the cycles of the primary vibration were more often incomplete and other vibrations were out of sync. As such, lower order harmonics formed the basis for fine tuning and the dominant tune area was more likely to show up with the low ES when several lower order vibrations were in harmony.
The case in point was revealing two areas of similar ES value, one happened to be at a trough on a secondary vibration and the other at the highest peak of both secondary and tertiary vibrations. Had the harmony of secondary and tertiary vibrations occurred at a lower speed, the groups would have been better as compared to the lower area where the secondary vibration dominated the tune and the tertiary vibration was working against it going in the other direction when we mapped them. I would expect an outlier to be caused by the out of sync tertiary vibration with a bigger sample at the lower velocity given this situation. Raw figures in isolation don’t tell you everything unless they have a context and of course the faster you go the percentage difference in the spreads is less. Holes in the paper will tell you what will be more reliable and where to look further IMO.
Hope I have given you something on which to build, Barry. David.